Tungsten copper refers to an alloy composed of tungsten (usually 50% to 90%) and copper (usually 10% to 50%.) SMC is a trustworthy supplier of high-quality tungsten copper.
Tungsten-based composites are strong refractory metal materials manufactured by a strictly controlled process involving pressing, sintering, and infiltrating with copper or silver. They are highly resistant to heat, electric arc, wear and deformation at high-temperature welding, flash butt and spot welding. They also have excellent electrical and thermal conductivity. The properties of Tungsten composites are related to the copper/silver-to-Tungsten ratio. If the Tungsten content improves, the electric arc and wear resistance will increase while the thermal and electrical conductivity, on the contrary, reduce.
Due to their unique properties, Tungsten based composites are widely used where the combination of good electrical and/or thermal conductivity and low thermal deformation is necessary, for example
In electric resistance welding as electrical contacts or heat sinks.
In electrodes for electrical discharge machining (EDM) and electrochemical machining (ECM).
Physical and Mechanical Properties:
Composites
Nominal Composition (% Weight)
Density (g/cm3, ≥)
Electrical Resistivity (20°C, µΩ·cm, ≤)
Electrical conductivity (IACS%, ≥)
Hardness(≥) Brinell Hardness
Bending Strength
MPa
Kgf/mm2
MPa
Kgf/mm2
CuW50
50% Copper 50% Tungsten
11.85
3.2
54
1128
115
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CuW55
45% Copper 55% Tungsten
12.3
3.5
49
1226
125
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CuW60
40% Copper 60% Tungsten
12.75
3.7
47
1373
140
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CuW65
35% Copper 65% Tungsten
13.3
3.9
44
1520
155
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CuW70
30% Copper 70% Tungsten
13.8
4.1
42
1716
175
667
68
CuW75
25% Copper 75% Tungsten
14.5
4.5
38
1912
195
706
72
CuW80
20% Copper 80% Tungsten
15.15
5.0
34
2158
220
736
75
CuW85
15% Copper 85% Tungsten
15.9
5.7
30
2354
240
765
78
CuW90
10% Copper 90% Tungsten
16.75
6.5
27
2550
260
804
82
CuW50 and CuW55 have the lowest Tungsten contents. They are both good switching and contact materials for oil filled devices. CuW55 is also used for arcing contacts in oil circuit breakers and arcing edges of selectors and switchblades in transformer tap changers.
CuW65 and CuW70 are used as contact materials in severe arcing applications including gas, oil and some air circuit breakers. They are also used for arcing edges on selectors and reversing switch blades.
CuW75 and CuW80 are used as contact materials under extreme arcing conditions. Applications include arcing contacts in gas and oil circuit breakers, contactors and transformer tap changers, arcing plates and arc runners in power switching equipment.
CuW85 and CuW90 have the highest Tungsten content. They are used as contact materials where resistance to contact welding, sticking and arc erosion are critical. They also provide satisfactory heat and current interruption capabilities. Typical applications are power vacuum switches and high power spark gap electrodes, etc.
Tungsten Copper Composite Specifications:
Type
Length (mm)
Width (mm)
Thickness (mm)
Diameter (mm)
Tungsten-Copper rod
2 ~ 300
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2 ~ 320
Tungsten-Copper plate
10 ~ 300
10 ~ 300
2 ~ 200
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other types
cube, ring, block, Tungsten-Copper electrode and other customized shaped products